Development for all applications
Goal definition & specification
Design & Simulation
Material selectionWhat we can do
Thought out from the start
Requirements Analysis
Together, we define objectives, operating conditions and interfaces – as a clear foundation for the development process.
Materials & Concept
Material systems, processes and component concepts are carefully selected based on temperature, load and geometry.
Design & Simulation
Using CAD and FEM, we develop robust structures, evaluate different variants and optimise functionality and weight.
Prototyping & Testing
Prototypes are manufactured and tested in the laboratory – including mechanical testing and thermal stress tests.
Material selection
Precise material analysis
We assess operating conditions, temperatures and environmental influences to select material systems that perform reliably. In doing so, we consider fibre types, resins, layups and processes – all tailored to the required function and performance.
Manufacturing
Structures designed for safety
Using CAD, FEM and laminate design, we develop composite components precisely tailored to their function and load requirements.
Digital analyses enable us to compare different variants, optimise geometries and achieve reproducible structural results.
Testing
Components tested for reliability
We manufacture prototypes in-house and test them under real-world conditions – mechanically, thermally and functionally. The results feed directly into optimisation, documentation and series production approval.
Everything in-house
In-house manufacturing through to the
finished component
Mechanical finishing
Precise CNC finishing
and clean contours for accurate fits and components ready for assembly.
Bonding of attachments
Structural bonding processes for secure connections of auxiliary components, inserts and functional components.
Assembly
Inserts, bushings and supplied parts are precisely positioned and consistently assembled.
Surface finishing
Painted, coated, textured or anti-static – surfaces tailored to the function and application.
Frequently asked questions about development.
The key answers at a glance. And if you have any further questions, we’re here to help personally.
To get the project started, we need, above all, a shared understanding of what the component needs to achieve. Helpful information includes the intended application, installation space, loads, temperature range, quantities, target weight, interfaces or existing reference components.
If complete data, drawings or specifications are not yet available, that’s no problem. We provide support especially at this early phase and can, if required, oversee the entire development process — from the initial definition of requirements through to a production-ready design.
what we can do
Our core competencies
Two worlds. One material. Fibre composites.
Heat shield systems
Operating temperatures of up to 1,000 °C — built on over 30 years’ experience from the highest motorsport classes and transferred to the aerospace and industrial sectors.
Structures
Components, assemblies and complete systems 100 % in-house for motorsports, marine and aerospace — delivered through certified processes in accordance with EN 9100, ISO 9001 and EASA Part 21G.