Structures
Composite Impulse develops, validates and manufactures fibre-reinforced composite components, assemblies and complete systems in-house. This enables prototypes to be manufactured within weeks and series-ready solutions to be delivered with reduced investment risk — delivered through certified processes in accordance with EN 9100, ISO 9001 and EASA Part 21G.
Partner from the start
The key decisions are made before the first tool is built.
Composite projects succeed when requirements are clarified early, processes are clearly defined,
and interfaces between development, manufacturing and quality are aligned.
That is why we approach structural components as industrialisable systems from the very beginning — with material characterisation, tooling, manufacturing, integration and quality assurance all handled in-house.
Why us
We supply structural components, assemblies and complete systems.
Prototyping without bottlenecks
Your situation
External dependencies and complex supply chains often delay prototypes by several weeks.
Our solution
End-to-end in-house engineering and our own tooling ensure that the first fully functional prototypes are delivered on time for the target deadline.
Scaling without investment risk
Your situation
The jump to small- and medium-volume production requires significant investment in specialised machinery and equipment.
Our solution
We manage the entire process chain, handling series production and quality assurance – you receive components ready for approval.
A single point of contact for the system
Your situation
Integrating electronics and mechanics into fibre-reinforced composite structures is challenging and often complex.
Our solution
We integrate sensors, wiring harnesses and mechanical components directly into the structure and deliver ready-to-use components.
Four factors for production:
Development
Precisely define load cases, interfaces and certification requirements together.
Approved in accordance with EASA Part 21G, EN 9100 and ISO 9001
2,200+ projects with 90+ customers and partners. Cross-industry expertise ranging from aerospace to motorsport.
Make process decisions early – save weight later.
Our successful collaboration with Airbus on the Clean Sky 2 project demonstrates the importance of considering the manufacturing process early in the development phase. It was precisely this that enabled us, following the successful completion of the development phase, to manufacture the Airbus RACER doors as fully integrated structures in autoclaves. This enabled a 25% weight saving compared with conventional helicopter doors, while maintaining the same performance. [Source]
Speed starts with clear requirements.
The HWA EVO.R speaks for itself: clear requirements, open communication and mutual trust made it possible to efficiently carry out the design, structural analysis, and production in the shortest possible time – right through to on-time delivery to the Nürburgring.
Series production using integrated systems.
The collaboration with MacArtney on the TRIAXUS has been established for many years. Produced in series with quantities in the mid double-digit range, the system is manufactured entirely in-house, including the pre-assembly of all integrated components. A transfer of knowledge that benefits our UxS projects as well as our series production.
High temperatures on the component?
In the aerospace and motorsport industries, fibre-reinforced composite structures are often exposed to extreme temperatures. Our structural components are combined in-house with our thermal protection systems.